Wednesday, December 30, 2020

FANUC Servo Amplifier Series A06B-6089 and A06B-6090 Alarm Codes

 

FANUC Servo Amplifier A06B-6089 and A06B-6090 Alarm Codes

Alarm CodeType
1Over Voltage alarm (HV)
2Low control power voltage alarm (LV)
3Low DC link voltage alarm (LVDC)
4Regenerative discharge control circuit failure alarm (DCSW)
5
Over regenerative discharge alarm (DCOH)
7Dynamic brake circuit failure alarm (DBRLY)
8L-axis over current alarm (HCL)
9M-axis over current alarm (HCM)
6L and M axis over-current alarm (HCM)
8L-axis IPM alarm (IPML)
9M-axis IPM alarm (IPMM)
bL and M axis IPM alarm
No display   Circuit breaker Tripped

Fanuc Memory Backup Batteries

 E-mail:  service@kfasllc.com

About memory back up batteries

All Fanuc CNCs (with the exception of Fanuc model 6 and 11 which utilizes Bubble Memory Units)
uses memory backup batteries to maintain the contents of the CNC's Random Access Memory (RAM). 

This is where NC, PMC parameters, part programs, tool offsets, etc are stored.

Fanuc 0, 10, 15 controls use three 1.5V D-Cell Alkaline batteries. These batteries are in an enclosure 
(click here to view) usually mounted on the machine where it is easily accessible from outside without 
having to open the electrical cabinet.

Fanuc 16, 18 (model A, B, C, i series) controls normal use lithium battery which is connected to the control unit 
(click here to view) and located inside the cabinet. However, some Fanuc 16/18 controls where machine builder installed an external battery box (as described earlier for 0, 10, and 15 controls) and you can use regular Alkaline batteries. Please refer to the relevant machine builder's manual and/or Fanuc manual on battery replacement procedures.

Under normal circumstances, control will generate a battery low message or alarm if the battery needs replacement.
However, this message is nothing more than a small display on the bottom corner of the screen and says something like "batt". It is easy to overlook. Most of the time customers will realize that battery has gone low or sometimes actually went completely dead when the machine is shut off for holidays or weekends. The common symptom will be that you will get a variation of "RAM parity error" or "System alarm 9xx"  depending on the control model.

Should this occur, the only way to recover from this situation is to clear memory and reload all the data. 
Be sure to refer to relevant Fanuc maintenance for alarm detail and procedures on how to clear and reload and 
data and of course you still have to replace the batteries.

We Recommend

It is recommended that you keep a regular schedule and replace memory backup batteries at least once a year even if you do not get a battery low alarm or message. The best time is usually before long holidays or while performing preventive maintenance on the machine. Most memory backup batteries such as three D-Cell Alkaline batteries (DO NOT use rechargeable batteries) will not cost you more than a few dollars. 
Even if the control uses lithium batteries (commonly on seen on Fanuc 16/18/15B controls), which costs about $30-$40,
this is far less than the cost of downtime and cost of a service call associated with losing data and reloading them.

Memory backup procedures for various Fanuc CNCs

Caution

The control must be turned ON when memory battery backup batteries are replaced. 
This means that the control screen must be on and not just the machine breaker turned on. 

For Fanuc 0, 10, 15 controls where the battery compartment is easily accessible from outside, battery replacement is relatively easy since you do not need to open the control cabinet where high voltage present and risk of electric shock.
Just be sure to pay attention to the polarity of batteries when you are taking them out and putting the new ones in.

If you have Fanuc 16/18 (model A, B, C, i) and 15 (model B, i), then replacing batteries is trickier. 
The location of the battery could be anywhere from behind the CRT/LCD display to inside the electrical cabinet. 
Since you will have to replace the battery while the power is applied to the control, be sure to take all necessary precautions and the person who is performing the task should be familiar with the danger involving working around high voltage. Be sure to consult all relevant machine and control manuals.

Better yet, if you have several Fanuc controls, schedule a service call to perform data backup and battery replacement. 

Fanuc CNC Cooling Fans

 E-mail:  service@kfasllc.com

Cooling fans (for Fanuc Alpha Power Supply Module, Spindle Amplifier Module, Servo Amplifier Module)

Please review the pictures and dimensions carefully before placing the order. We DO NOT accept returns nor offer refund/exchange.

Sanyo Denki DC 24V Fine Ace 20 (Size:40mm x 40mm x 20mm) 

109P0424H6D14 109P0424H6D03 109P0424H6D04 109P0424H6D11

A90L-0001-0385      click here to view picture

Looking for A90L-0001-0385/B (40x40x20mm with 10" cable?)

Qty 2 + Select Shipping options (Valid ONLY for US shipments)
 

 

Panaflo DC 24V (Size: 80mm x 80mm x 15mm)

FBK08T24H

A90L-0001-0422    click here to view picture

Qty 2 + Select Shipping options (Valid ONLY for US shipments)
 

 

NMB DC 24V (Size: 60mm x 60mm x 15mm)

FBK06T24H 2406KL-05W-B59 9WF0624H7D04 SanAce60WF

A90L-0001-0423    click here to view picture

Qty 2 + Select Shipping options (Valid ONLY for US shipments)
 

 Looking for A90L-0001-0423#150 (with 150mm cable) for A16B-1212-0950? email us

 

NMB DC 24V (Size: 92mm x 92mm x 25mm)

3610ML-05W-B49 FBK09A24M

A90L-0001-0378    click here to view picture

Qty 2 + Select Shipping options (Valid ONLY for US shipments)
 

 

Sanyo Denki DC 24V Fine Ace 15 (Size: 40mm x 40mm x 15mm)

109P0424H7D08 109P0424H7D13 109P0424H7D28  109P0424H7D20

A90L-0001-0441    click here to view picture

Qty 2 + Select Shipping options (Valid ONLY for US shipments)
 

Please note that the actual fans shipped may have different manufacturer's part number than the ones listed above. However, each fan has been tested using Fanuc amplifiers to ensure the compatibility.

Alpha-i Power Supply Module A06B-6110-Hxxx A06B-6140-Hxxx

 Alpha-i Power Supply Module A06B-6110-Hxxx A06B-6140-Hxxx

Questions? E-mail:  service@kfasllc.com

Alpha-i Power Supply Module A06B-6110-Hxxx A06B-6140-Hxxx

B65282E Manual

Related technical information

A06B-6110-H011 Alarms Meaning and action to be taken
AL-01 : Overcurrent in the Main Power Module.
AL-02 : Cooling Fan Stopped.
AL-03 : The temperature of the main circuit heat sink has risen abnormally.
AL-04 : The DC Voltage has dropped.
AL-05 : The main Capacitor was not recharged within the specified time.
AL-06 : The Input Power Supply is Abnormal.
AL-07 : In the main circuit the DC Voltage is abnormally high.
AL-A : External cooling fan (located on heat sink) has stopped
AL-E : The Input Power Supply is Abnormal (open phase)

A06B-6110-H006
A06B-6110-H011
A06B-6110-H015
A06B-6110-H026
A06B-6110-H030
A06B-6110-H037
A06B-6110-H055

A06B-6140-H006
A06B-6140-H011
A06B-6140-H015
A06B-6140-H026
A06B-6140-H030
A06B-6140-H037
A06B-6140-H055





Fanuc Alpha Servo A06B-6079 and A06B-6080 Servos

Questions? E-mail:  service@kfasllc.com 

Fanuc Alpha Servo A06B-6079 and A06B-6080 Servos

B65165E Manual

Related technical information

Alarm     Meaning
1             Internal Fan Stopped (FAL)
2             Low control power voltage (LV5V)
5             Low DC link voltage (LVDC)
8             L-axis over-current (HCL)
9             M-axis over-current (HCM)
A             N-axis over-current (HCN) 
b             L & M-axis over-current
C             M & N-axis over-current
d             L & N-axis over-current
E             L, M, N -axis over-current
8.            L-axis IPM alarm (IPML)
9.            M-axis IPM alarm (IPMM)
A.            N-axis IPM alarm (IPMN) 
b.            L & M-axis IPM alarm
C.            M & N-axis IPM alarm
d.            L & N-axis IPM alarm
E.            L, M, N-axis IPM alarm

A06B-6079-H101
A06B-6079-H102
A06B-6079-H103
A06B-6079-H104
A06B-6079-H105
A06B-6079-H106
A06B-6079-H201
A06B-6079-H202
A06B-6079-H203
A06B-6079-H204
A06B-6079-H205
A06B-6079-H206
A06B-6079-H207
A06B-6079-H208
A06B-6079-H209
A06B-6079-H291
A06B-6079-H301
A06B-6079-H302
A06B-6079-H303
A06B-6079-H304
A06B-6079-H305
A06B-6079-H306
A06B-6079-H307

Tuesday, December 22, 2020

Fanuc Manuals for Spindle and Servo Units

 When you purchase a new machine, it usually comes with a relevant Fanuc control manual. However, controller manuals generally do not cover servo or spindle unit information such as troubleshooting and alarm list. The following is the list of Servo and Spindle units and their respective manuals.

Questions or technical support? E-mail:  service@kfasllc.com

Unit NumberManual DescriptionSpecification
A06B-6035DC SERVO UNIT MAINTENANCEB51401E
A06B-6041DC SPINDLE SERVO UNIT MAINTENANCEB51649E
A06B-6044AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6047DC SERVO UNIT (M series) MAINTENANCEB53265E
A06B-6050AC SERVO UNIT MAINTENANCEB54765E
A06B-6052AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6054AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6055AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6057AC SERVO AMPLIFIER MAINTENANCEB65005E
A06B-6058AC SERVO AMPLIFIER MAINTENANCEB65005E
A06B-6059AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6059AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6059AC SPINDLE SERVO UNIT MAINTENANCEB53425E
A06B-6059AC SPINDLE SERVO UNIT (S/P series)B65015E
A06B-6060AC SPINDLE SEVO UNIT (I series)B65025E
A06B-6062AC SPINDLE SERVO UNIT (serial interface  Vol 1/2)B65045E
A06B-6063AC SPINDLE SERVO UNIT (serial interface  Vol 1/2)B65045E
A06B-6064AC SPINDLE SERVO UNIT (serial interface  Vol 1/2)B65045E
A06B-6065AC SPINDLE SERVO UNIT (serial interface  Vol 1/2)B65045E
A06B-6066AC SERVO AMPLIFIER MAINTENANCEB65005E
A06B-6077SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6078SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6079SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6080SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6081SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6083SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6085SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6087SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6088SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6089CONTROL MOTOR AMPLIFIER alpha MAINTENANCEB65195EN
A06B-6090CONTROL MOTOR AMPLIFIER alpha MAINTENANCEB65195EN
A06B-6091SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6093SERVO MOTOR beta series MAINTENANCEB65235E
A06B-6093SERVO MOTOR beta series MAINTENANCEB65235E
A06B-6093SERVO MOTOR beta series I/O LINK MAINTENANCEB65245E
A06B-6093SERVO MOTOR beta series I/O LINK MAINTENANCEB65245E
A06B-6093SERVO MOTOR beta series I/O LINK MAINTENANCEB65245E
A06B-6093SERVO MOTOR beta series I/O LINK MAINTENANCEB65245E
A06B-6096SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6097SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6098SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6102SERVO MOTOR alpha series MAINTENANCEB65165E
A06B-6110SERVO MOTOR (alpha I series)B65285E
A06B-6111SERVO MOTOR (alpha I series)B65285E
A06B-6112SERVO MOTOR (alpha I series)B65285E
A06B-6114SERVO MOTOR (alpha I series)B65285E